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The Whipple SuperCharger is by far
after months of research the best choice in Superchargers for a
454SS. They work very hard to accommodate all needs of your truck
and have up to 50% Horsepower increase right from the start. They
sell a kit that includes all you need to put the Whipple
Supercharger on a "STOCK" 454SS bigblock.
I started looking into superchargers
about a year ago. There are three that I considered for my truck
Whipple, Paxton, BBK/Eaton. The Whipple appealed to me since it was
a package deal "ALL INCLUDED NO OTHER PARTS NEEDED". I
wanted to do the work myself and we all know what it's like to have
to manufacture parts, brackets etc. another reason that I liked the
Whipple was that it is a twin-screw thus power from the launch to
top end with no lag in any area. The Whipple came with all we
needed, We did seem to come short on vacuum line but all was done
for about $4.50 more than the sticker for the Whipple Charger. The
total cost of the whipple was $3500.00 including shipping. It came
within days of ordering and Dennis (A rep from Whipple, Nice guy and
very helpful) was on top of the purchase and delivery and all
questions that we had. Whipple seems to be a small company, They
close for lunch.
After convincing the wife that I
"Needed" it... Uh Had to have? Well guys you know the
story. I ordered it and had it on my truck and running in a week,
understand that I am a shadetree mechanic and installed this with a
friend (Kim Robison Thanks Kim) after work and on a weekend. Kim was
allot of help everthing from tool boy, Photogropher to booda. I of
course had to have a few other buds to help lift off the bed
(discussed later) Darin Schmeeckle, Mike Coffey, And my wife(For
what its worth) Whipple claims that the Whipple Charger can be
installed in 10 hours. This could be true but I took my time.
Let me stress that these are not
instructions on installing the Whipple
SuperCharger, We have skipped alot of steps in this information
file.
(Click on any picture for a full size
view)
We
started the installation with laying it all out in the garage, yea,
Next to the weedeater and lawnmower taking every precaution to
keeping the area and charger as clean and free from dirt as
possible. I have a few tables in my garage just for laying out new
additions that will be added to the 454SS. There is alot in the
boxes(3) that they send with this supercharger kit so I need allot
of space.
 | The First step on my
list was to remove the bed to get to the fuel pump, some
people say that its easier to drop the tank but from
experience let me tell you to remove the bed. It will
take a couple of buddies but you can do it, its faster
than dropping the tank. The radiator also needed to be
drained. |
 | Looking at the tank
you can see the round locking retainer that houses the
fuel pump, Its pretty easy to get to. It all pulls out
and easily replace the pump. BTW: Whipple recommends
that you use only 92 Octane or better after the
installation. I use 93 and also use an octane booster. |
 | We removed the stock
pump and installed a furnished corvette fuel pump and
fuel sock. we have at this point already installed a
fuel pressure gauge under the truck just past the fuel
filter, this will be used in a bit to test fuel
pressure. |
 | After the fuel pump
was installed and checked we then started the
disassembly of the air filter assembly. also removing
vacuum lines from the throttle body taking note of there
original location! You also need to remove the injector
wires since its a little hard to remove the throttle
body with them plugged in. |
 | You still use the
stock throttle body adapter and manifold, you have to
countersink the throttle body adapter plate's front two
holes to be able to get the Whipple adapter plate to sit
flush on the throttle body adapter plate. I know... Here
we are using two adapter plates to adapt the Whipple to
the manifold. Strange but it works. |
 | After we removed a
few more things like the EGR, coil/coil brackets and
throttle brackets, we installed supplied braided
flexible fuel lines. We removed the radiator hose and
thermostat housing and added the new angled thermostat
housing and went ahead and put in a new thermostat that
I paid for. We then torqued down the Whipple's adapter
plate to the throttle body adapter plate. |
 | after placing the
small rubberband like seal(O-Ring Material) on the
Whipple adapter plate (Pictured above) I placed the
Whipple onto the whipple adapter plate. I look manly
doing this I am sure but let me remind you this thing is
not light. It took some balance to that. This is a real
touchy thing here. Whipple says to use white grease to
hold the rubberband seal in place, this thing once you
set it down its like on ice. Slippin and a sliden. |
 | After installing the
new radiator hose and hose protector, moving brackets
removing the the fan belt and a few other miscellaneous
things We then began to install the throttle body to the
Whipple, The throttle body sits at an angle on the back
end of the charger. This is sorta strange but hey, it
works. |
 | We secured all twelve
bolts on the Whipple to the Whipple adapter plate to
secure it. Installed support brackets and new tensioner
in the new location installed all new pulleys and new
belt. at this point (Not pictured) we replaced all
vacuum lines to throttle body and added any other items
that needed to be installed including a new map sensor
throttle position switch. |
 | All of the brackets,
pulleys, belts and some of the vacuum lines are in place
here in this picture. In the picture you can also see
the heater hose that is routed through the Whipple on
the back plate close to the throttle body. The radiator
was then refilled with water/antifreeze. |
 | The Whipple
Supercharger comes with a K and N air filter but! they
do not send you cleaner and oil for it, you can pick
that up at a rod shop or somethin. This was installed
along with all of the support tubing and brackets. this
all fits together really nicely. |
The Whipple Supercharger was in all
fairly simple to install using most tools found in my tool box,
there were a few things we had to pick up but for the most part we
had it all. We only had two snags with this installation, One was a
bracket that was sent by Whipple was drilled incorrectly, We called
them and they overnighted us the correct part. I dont frown on this
at all since they were so helpful through the whole thing, Two was
at the time of installation I had a 700R tranny, The kit from
Whipple was for a STOCK 90 model 454SS and that meant a 400 tranny.
So we had to manufacture a bracket for the shift cable to the
throttle body. I have since replaced the 700 with a 400(Thats
another story).
The Whipple Supercharger System Standard
454SS Kit includes:
(This is also true
for Chevrolet / GMC CK Trucks 89-95)
Twin Screw Supercharger
Low Profile Supercharger to manifold adapter
Throttle Body to supercharger adapter
Complete Hi
Flow air Cleaner system and Hardware
K and N Air Filter
Boost and Vacuum referenced fuel pressure regulator
Vacuum switch and solenoid panel
Five inch
Blower drive extension and driven pulley
All mounting brackets and belt tensioner
Throttle bracket, coil bracket and air filter
bracket
Complete
Hardware package: Bolts, fittings, clamps etc.
You may also
purchase Edelbrock cams and heads through Whipple, they offer also a
fuel pressure gauge and boost gauge that has the Whipple logo.
Some Exclusive Features Include:
Up to 50%
horsepower increase with 5 to 6 pounds of boost
Kits are legal to 8 pounds of boost
Flat Torque Curve Through a broader
RPM range
up to 50%
torque increase from 2200 to 4000 RPM
Internal compression creates smooth engine idling
Easy to install with no internal
engine modifications
Bolts to stock
manifold - no distributor removal
Test Show improved mileage
All OEM parts are reusable for conversion to stock
Uses original factory belt loop
Self contained lubrication for drive
gears
Completed
installation looks factory installed
Fits under hood with no modifications
Uses Factory stock throttle body and
computer
Supercharger
has the lowest noise level in the industry
Whipple tests there superchargers for
efficiency before they are shipped to anyone.
1989-95 TBI 7.4L L19 Engine |
Whipple Charger Stats |
Stock |
Whipple SC |
Increase |
| Horsepower peak |
223 @ 3600 |
332 @ 4500 |
+109 |
+49% |
| Torque Peak |
374 @1600 |
551 @ 2750 |
+177 |
47% |
Torque average 1600-3600 Rpm |
344 ft/lbs |
505 ft/lbs |
+161 |
+47% |
Click here for listings
L30,L31,L29,LB4,LO5.
WHIPPLE INDUSTRIES
Introduces The Twin-screw Supercharger
The "Whipple
Charger" is not just another roots type blower, it is a state
of the art screw compressor. Screw compressors by design have much
higher volumetric and adiabatic efficiency ratings than roots type
blowers.
Volumetric
efficiency indicates how well a compressor or blower breathes and
how much leakage occurs. For example, if a compressor or blower has
a displacement of 10 liters, but only 7.2 liters are discharged, the
unit has a 72% volumetric efficiency rating. A compressor or blower
with 45% volumetric efficiency must have twice the displacement to
pump the same amount of air as one with a 90% rating.
Adiabatic efficiency pr
overall efficiency indicates how well a compressor or blower uses
the energy put into the drive shaft. A unit with 100% adiabatic
efficiency would convert all of the input energy into compressing
the air without heating the unit or the air. High energy to pump the
air. It also indicates that the power losses, through heating of the
air and the case, are reduced.
Simply stated, the optimum compressor or blower
should have high volumetric efficiency to minimize the displacement
and physical size of the unit, as well as high adiabatic efficiency
to minimize power drain from the crankshaft. The "Whipple
Charger" will fill both of those needs.
The screw compressor was designed and
patented in the 1930's by Svenska Rotor Maskiner AB (SRM). SRM has
continued to develop new rotor configurations for the screw
compressor and currently has over 100 designs protected by patent.
Today the company has 32 licenses in 23 countries around the world.
SMR is the world leader in screw compressor technology.
Here is the partial list
of U.S. licensees: A-C Compressor, Ingersoll- Ran Co, Carrier Corp,
Sullair Corp. Colt Ind. Inc. Thermo King Corp. Dresser Ind. The
Trane Corp. Dunham-Bush Inc. Vilter Mfg. Co.
The owners of SRM, Opcon AB, have
formed a new company to develop screw compressors for the automotive
market. This company is Autorotor AB. Whipple Industries is the
exclusive distributor for the automotive after market in North
America.
The SRM Twin-Screw Compressor Concept
The SRM twin-screw compressor
technology has been used in industrial applications for more than 40
years. This compressor technology is outstanding in means of
durability, compactness, efficiency and capacity. It's draw-back has
up to now been the manufacturing costs.
Today new high volume production technology has
reduced manufacturing costs to a competitive level. The working
principle of the twin-screw compressor is shown below.
The compressor has a
built in volume ratio and thus also internal compression that is the
main reason for the high adiabatic efficiency, even at high pressure
ratios. It is possible to design for pressure ratio's up to 4.0 in
one stage. The compression takes in all rotor lobes simultaneously.
The rotors are synchronized with timing gears.

Feature |
Modem Roots-Type |
Turbo Charger |
Autorotor Twin-Screw |
Effeciency adiabatic |
30-50% good at low RPM poor at high RPM |
60-70% poor at low RPM good at high RPM |
60-70% Good at all RPM Flat curve |
Outlet temperature |
increases rapidly at high pressure ratios |
- |
increases linearly with pressure ratios |
Other Temperature |
- |
Increased under hood temperature. Higher
increase of thermal load on valve pistons and manifold due to back
pressure |
- |
Lubrication |
Self contained |
Uses engine oil and needs cooling |
self contained or oil feed |
Noise |
Pressure pulsation's and gear mesh |
High frequency whine |
gear mesh, pressure pulsation's eliminated
with loss free muffler |
Durability |
- |
- |
Typical life-time for twin screw compressors
in industrial applications is 25,000 to 30,000 hours |
Installation |
Cumbersome due to transverse intake, belt
driven |
Requires large volume due to thermal load in
engine compartment. Complex manifolds needed |
Compact due to axial inlet, belt driven |
Performance |
High Low end torque. No lag time -very good
starting and passing acceleration. |
Low low end torque. Lag time. |
High Low end torque no lag time very good
starting and passing acceleration passing |
Fuel Consumption |
Usually worse than or equal to natural
aspirated engine. |
Generally better than natural aspirated
engine. |
Generally better than natural aspirated
engine. Especially with automatic
transmission. |
|